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THREE-DIMENSIONAL COMPUTATIONAL MODELING OF MOMENTUM, HEAT, AND MASS TRANSFER IN A LASER SURFACE ALLOYING PROCESS 

Authors: S. Sarkar;  P. Mohan Raj;  S. Chakraborty; P. Dutta
DOI: 10.1080/10407780290059576
Publication Frequency: 24 issues per year
Published in: journal Numerical Heat Transfer, Part A: Applications, Volume 42, Issue 3 August 2002 , pages 307 - 326
Subject: Heat Transfer;
Number of References: 13
Formats available: PDF (English)
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Abstract

A three-dimensional, transient model is developed for studying heat transfer, fluid flow, and mass transfer for the case of a single-pass laser surface alloying process. The coupled momentum, energy, and species conservation equations are solved using a finite volume procedure. Phase change processes are modeled using a fixed-grid enthalpy-porosity technique, which is capable of predicting the continuously evolving solid-liquid interface. The three-dimensional model is able to predict the species concentration distribution inside the molten pool during alloying, as well as in the entire cross section of the solidified alloy. The model is simulated for different values of various significant processing parameters such as laser power, scanning speed, and powder feedrate in order to assess their influences on geometry and dynamics of the pool, cooling rates, as well as species concentration distribution inside the substrate. Effects of incorporating property variations in the numerical model are also discussed.
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