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Monitoring of Ball Bearing Operation under Grease Lubrication Using a New Compound Diagnostic System Detecting Vibration and Acoustic Emission 

Authors: Takeo Yoshioka a; Shigeo Shimizu b
Affiliations:   a Engineering and Development Department, THK Co., Ltd., Chuo-shi, Yamanashi, Japan
b Department of Mechanical Informatics, School of Science and Technology, Meiji University, Kawasaki-shi, Kanagawa, Japan
DOI: 10.1080/10402000902913345
Publication Frequency: 6 issues per year
Published in: journal Tribology Transactions, Volume 52, Issue 6 November 2009 , pages 725 - 730
First Published on: 01 November 2009
Formats available: HTML (English) : PDF (English)
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Abstract

Our new compound diagnostic system comprised of a compound sensor, a signal processor, and a personal computer installed signal processing software. The compound sensor made by an advanced sensor fusion technique was able to detect simultaneously the vibration acceleration and the acoustic emission by itself. The signal processor received a signal from the sensor and separated it into the vibration acceleration signal and the acoustic emission signal. The signal processor and the personal computer processed the acceleration signal and acoustic emission signal for diagnostic information. The rolling contact fatigue process of a ball bearing under grease lubrication was monitored using the compound system. The system outputs diagnostic information, for example, the means, the variance, the skewness, and the kurtosis of the vibration acceleration signal and the acoustic emission signal. In diagnosing the rolling contact fatigue failure, the root mean square (rms) value of the vibration acceleration was most effective, and the mean of the demodulated acoustic emission was second to the rms value of the acceleration in effectiveness. From the result of the evaluation, it became clear that the system was useful for diagnosing rolling contact bearings under grease lubrication.
Keywords: Vibration; Acoustic Emission; Ball Bearing; Rolling-Contact Fatigue Failure; Monitoring; Diagnostics; Compound Sensor; Maintenance
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